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PS-ATCR X400 production line

The diagram shows a Palletstar series automatic pallet production machine with a six-axis robot for stacking finished pallets. This solution allows for the simultaneous production of pallets with maximum dimensions of 2550x1700. In the proposed solution, we have used a full finishing line and a feeder for finished pallet stacks.

400 pallets / 8hOutput
1 - 2 peopleOperators
5 - 15 min.Changeover
12 monthsWarranty

Line modules

We build the line from modules chosen to suit the requirements of your plant.

01

Palletstar series CNC pallet nailing machine

PalletStar series CNC automatic machine producing pallets on a rotary delta-shaped table - continuous process without downtime.

  • Rotary delta table - three independent zones: board feeding, nailing, collection
  • Production of pallets up to 2600 mm in length, including perimeter base and non-standard pallets
  • Quick jig change - changeover in 3-10 minutes without programming
  • Output 400-600 pallets / 8h shift with 1-2 operators
02

ABB robot

The six-axis ABB robot automatically stacks finished pallets, preparing them for transport or storage.

  • Servomotor control - precise and stable stacking regardless of pallet size
  • Creates stacks with a height of 2.8-3.2 m
  • Also handles perimeter base and non-standard pallets
  • Control from the intuitive operator panel
03

Pallet processing

A final processing station combining marking, corner cutting, and milling of bottom boards in one device.

  • Marking - durable printing of logo, IPPC, and production codes
  • Corner cutting - safer shape and aesthetic finish
  • Milling of bottom boards - easier and safer forklift entry
  • Meets standards for the food and pharmaceutical industries
04

Outfeed station for finished pallet stacks

The final point of the line - it collects and stably positions the pallet stacks stacked by the ABB robot.

  • Support mechanisms and guides preventing stacks from toppling
  • Stacks with adjustable height adapted for transport
  • Full integration with ABB robot - 100% automatic process
  • Control and monitoring from the operator panel
05

Pallet stacking

A module for automatically stacking top decks or finished 4-way pallets - quickly, repeatedly, and safely.

  • Stacking standard (one on top of the other) or nested (one inside the other)
  • Space saving in transport and storage
  • Modular design - possibility of expansion with stacking of pallet bottoms
  • Compact solution suitable for large and smaller lines
06

Additional options

The line is typically controlled by an operator - full robotisation is available for plants seeking maximum automation.

  • Standard: operator feeds material and retools the line for new dimensions
  • Option: full automation of machine parameter changeover
  • Industrial robots for material feeding and transport between modules
  • Automatic nail magazine replenishment

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Technical specifications

The key data for engineers and maintenance managers.

PS-ATCR X400

Line output
400-600 pallets / 8h shift
Manufacturer's warranty
12 months (option up to 24m)
Number of operators
1-2 people per shift
Control & automation
PLC controller with 15″ touchscreen panel
Changeover time
5-15 minutes
Electrical supply
400V / 50Hz
Supported pallets
4-way, large-size, EPAL, chemical CP, perimeter base/double deck, semi-finished products
Pneumatics required
Requirement 6-8 bar