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PM-ATCR X400 production line

The diagram shows an automatic pallet production machine from the Palletmax series with a six-axis robot for stacking finished pallets. This solution allows for the production of 2 pallets simultaneously with maximum dimensions of 3500x1700 or one with a max. size of 7000x1700. The Palletmax series offers the possibility to select the desired working area from 2400x1700 to 11400x1700.

400 pallets / 8hOutput
1 - 2 peopleOperators
5 - 15 min.Changeover
12 monthsWarranty

Line modules

We build the line from modules chosen to suit the requirements of your plant.

01

CNC pallet nailing machine Palletmax series

Advanced STAKMA PALLETMAX nailing machine designed for automation, flexibility, and high-output pallet production.

  • Production of pallets up to 12 metres long, including perimeter base and non-standard pallets
  • Quick format change - 1-10 minutes, without programming
  • Output of 600-1200 pallets per 8-hour shift with 2 operators
  • Automatic nail counting and precise positioning with servomotors
02

ABB robot

Stacking finished pallets with an ABB robot in cooperation with the PalletMax machine - a fully automatic process that increases line output and safety.

  • Servomotor control - precise and stable pallet stacking
  • Handles perimeter base and non-standard pallets, regardless of size
  • Creates stacks with a height of 2.8-3.2 m ready for transport
  • Control from the intuitive operator panel
03

Pallet processing

A final processing station for finished pallets, combining three functions to prepare pallets for transport, sale, and compliance with customer requirements.

  • Marking/printing - logo, IPPC symbol, production codes
  • Corner cutting - safer shape and aesthetic finish
  • Milling of bottom boards for easier forklift entry
  • High precision and repeatability of processes
04

Outfeed station for finished pallet stacks

The final point of the automatic line - receives pallets stacked by the 6-axis ABB robot, creating stable stacks.

  • Support mechanisms and guides ensuring stack stability
  • Stacks with adjustable height adapted for transport
  • Full integration with the ABB robot - fast, precise process
  • Control and monitoring from the operator panel
05

Pallet stacking

Automatic stacking of top decks or finished 4-way pallets in a fast, repeatable, and safe manner.

  • Stacking standard (one on top of the other) or nested (one inside the other)
  • Space saving in transport and storage
  • Modular design - can be extended with stacking of pallet bottoms
  • Compact, efficient solution for large and smaller lines
06

Additional options

Typically, the line is controlled by an operator, responsible for material feeding, nail replenishment, and adjusting pallet dimensions. For companies seeking maximum automation, full robotisation of this process is available.

  • Typically, the operator feeds material, replenishes nails, and adjusts the line for new pallet dimensions
  • Option for full automation of machine parameter adjustment when changing pallet type
  • Industrial robots feeding material and transporting components between modules
  • Automatic replenishment of nail hoppers - operator-free process

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Technical specifications

The key data for engineers and maintenance managers.

PM-ATCR X400

Line output
400 pallets / 8h (600-1200 pallets/8h for the nailing machine alone)
Manufacturer's warranty
12 months
Number of operators
1-2 people per shift
Control & automation
PLC controller with 15-inch touchscreen panel
Changeover time
5-15 minutes
Electrical supply
400V / 50Hz
Supported pallets
4-way, large-dimension, EPAL, CP chemical, semi-finished products, others
Pneumatics required
Requirement 6-8 bar