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Kacper Miszczyszyn |
Case study: In Slovakia, we installed the Palletstar 2600 - a rotary pallet making machine with three parallel working zones, where the operator, pallet nailing machine, and robot operate simultaneously.

This was the first installation of this model for our client in Slovakia. Below, we describe how the three working zone system operates and how the machine commissioning proceeded.

The challenge

The client needed a pallet production machine for various dimensions that would limit manual labour and allow several production stages to run in parallel, instead of sequentially - which, with a classic workstation layout, extends order fulfilment time.

Solution: Palletstar 2600

The Palletstar 2600 is a rotary pallet making machine equipped with three working areas - for the operator, for the pallet nailing machine, and for the robot. Thanks to the rotary system, all three process stages take place simultaneously, which shortens production time compared to a system where these same activities occur sequentially.

Parameter Value
ModelPalletstar 2600
Machine typeRotary, 3 working zones
Zonesoperator / pallet nailing machine / robot

Implementation process

The installation included machine commissioning, configuration of production parameters, and operator training to maximise the machine's capabilities.

Machine layout diagram

The drawing below shows the three working zone layout typical for this machine family - this is an illustrative diagram from the current MDP Serwis product sheet, not a photo from this specific installation.

Example spatial layout diagram of a rotary machine with three working zones (illustrative material).
Example spatial layout diagram of a rotary machine with three working zones (illustrative material).

Results

Thanks to efficient implementation and technical support, the machine immediately became operational for the client, supporting the development of local pallet production. The Palletstar 2600 enables the production of pallets of various dimensions with minimal manual labour.

Do you produce pallets in several dimensions at once?

Three parallel working zones in one machine are a way to shorten order fulfilment times. Book a free consultation and check if Palletstar suits your facility.

Or contact our team directly:

Request a free consultation

Our engineer will select the machine configuration for your production.



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