We completed this project in two stages: first, the assembly and commissioning of the machine, then the full implementation with the robot, gripper, and perimeter base pallet station. Below is the entire process from assembly to an operational line.
The challenge
The client's pallets presented a significant challenge: their unusual construction, large dimensions, and considerable weight required an exceptionally flexible and robust solution. According to MDP Serwis, the Palletmax 7500 was, at the time of installation, the only automatic machine on the market capable of handling the complex requirements of this particular client.
Solution: Palletmax 7500 with robot and perimeter base pallet station
The installed automatic machine combines several modules operating as a single line:
| Module | Function |
|---|---|
| Nailing machine | Palletmax 7500, 4 Bizon nailers |
| Gripper | production of large and heavy pallets |
| Stacking robot | automatic stacking of finished pallets |
| Stack outfeed | collection of finished pallets in stacks |
| Perimeter base pallet station | production of perimeter base pallets |
| Chain conveyor | collection of finished pallet stacks |
| Jigs | easily interchangeable - to be prepared in-house or ordered from the manufacturer |
Implementation process
We carried out the installation in stages. First, we installed the Palletmax 7500 pallet nailer itself with four Bizon nailing guns and a gripper for large, heavy pallets, adding a perimeter base pallet production station and a chain conveyor for finished pallet stacks. In the next stage, we completed the assembly of the stacking robot and the outfeed station for stacks of finished pallets, completing the entire process from nailing to a finished stack ready for transport.
Results
The customer received the only solution on the market - according to MDP Serwis - capable of fully automatically handling their non-standard, large, and heavy pallets: from nailing, through robotic stacking, to the collection of finished stacks and perimeter base pallet stacks.
Demonstration video: mould variants
The client can see both variants of mould preparation - in-house and ordered from the manufacturer - in the demonstration material provided with this installation:
Palletmax 7500 - mould variantsIf standard automatic machines cannot handle your pallet design, request a free consultation - we will check if the Palletmax 7500 with the appropriate equipment can solve your case.
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